Prof. Dr.-Ing. Noomane Ben Khalifa

21335 Lüneburg, Universitätsallee 1, C12.229a
Fon +49.4131.677-1891, noomane.ben_khalifa@leuphana.de
Professor, Professorship of Manufacturing – Innovative Manufacturing

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Vita

Prof. Dr.-Ing. Noomane Ben Khalifa is Professor of Manufacturing – in particular Innovative Manufacturing of the Institute of Production Technology and Systems (IPTS), Leuphana Universität. He also heads the Institute for Material and Process Design at the Helmholtz Center Hereon. His research focuses in particular on the sustainable and ecological development of innovative manufacturing processes, among others for the transportation sector. In addition to extrusion, the manufacturing processes include sheet metal forming as well as additive manufacturing. The manufacturing processes are designed to be climate- and resource-friendly along the entire value chain.

since 01.2024 to 03.2026 Chairman of the Scientific and Technical Council (WTR) Helmholtz Zentrum Hereon

05.2023 to 03.2026 Head of the Institute of Production Technology and systems, Leuphana Universität

since 04.2022 Member Senate Leuphana Universität

since 01.2021 Head of Material and Process Design

04.2019 to 05.2021 Head of the Institute of Product and Process Innovation (PPI), Leuphana University

since 10.2018 Member of the Working Group Metal Forming (Arbeitsgemeinschaft Umformtechnik/AGU)

since 05.2018 Professor of Manufacturing at Leuphana University (shared professorship with Helmholtz-Zentrum Geesthacht)

03.2015 to 03.2021 Research Affiliate at the International Academy for Production Engineering (CIRP)

05.2014 to 04.2018 Academic Superior Council for Lifetime, Institute of Forming Technology and Lightweight Design, TU Dortmund University

05.2013 to 04.2014 Academic Council (on trial), Institute of Forming Technology and Lightweight Design, TU Dortmund University

03.2012 Doctorate in engineering, dissertation topic: "Extrusion of helical profiles using the example of screw rotors" (with distinction)

05.2011 to 04.2018 Chief Engineer Research and Member of the Management Committee of the Institute of Forming Technology and Lightweight Design, TU Dortmund University

11.2008 to 04.2011 Head of the Department of Bulk Metal Forming and member of the Executive Committee of the Institute of Forming Technology and Lightweight Design, TU Dortmund University

01.2006 to 10.2008 Research associate at the Institute of Forming Technology and Lightweight Design, TU Dortmund University (Heads of Institute: Prof. Dr.-Ing. Matthias Kleiner, Prof. Dr.-Ing. A. Erman Tekkaya)

10.2001 to 07.2005 Student assistant in the field of profile forming at the Institute of Forming Technology and Lightweight Design, TU Dortmund University

10.1999 to 12.2005 Study of Mechanical Engineering, at TU Dortmund University, specializing in production engineering with emphasis on forming technology

Other activities:

  • Reviewer for the Deutsche Forschungsgemeinschaft (DFG) as well as other funding agencies
  • Reviewer for various international journals including: Journal of Material Processing Technology (JMPT), Journal of Material Science and Engineering (MSE), Key Engineering Materials (KEM)
  • Co-organizer of the mini-symposium "Extrusion and Drawing" within the annual conference series of ESAFORM
  • First editor of the Special Issue "Forming of Lightweight Materials" of the international journal Materials, 2015

Awards and Honors:

  • The 2009 ISPF (International Seminar on Precision Forging) Award for the Most Outstanding Presentation, topic: "Basic Investigations of Twisted and Helical Profile Extrusion of Aluminum Alloys"
  • Winner of the university competition ZukunftErfindenNRW in the category of engineering and applied natural sciences, 2014, with the invention "Continuous Extrusion Press for Aluminum Profiles
  • Invited keynote lecture at the ICIT & MPT 2014, 9th International Conference on Industrial Tools and Material Processing Technologies, topic: "Innovations and Developments by Metal Forming Technologies"

Projects

  1. Description and influencing the forming zone by friction extrusion through systematic die design
    Noomane Ben Khalifa (Project manager, academic)
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    Project: Research

  2. Model-based property design along the continuous casting, extrusion and bending process chain
    Noomane Ben Khalifa (Project manager, academic) , Tim Dubslaff (Project staff)
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    Project: Research

  3. Qualification of a magnesium-based in-situ nanocomposite for hot extrusion
    Noomane Ben Khalifa (Project manager, academic) , (Project manager, academic)
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    Project: Research

  4. TrICo Subproject: Community Sustainable Production
    Noomane Ben Khalifa (Project manager, academic) , Jens Heger (Project manager, academic) , Benjamin Klusemann (Project manager, academic) , Stefan Schaltegger (Project manager, academic) , Jonah Schulz (Project staff) , (Partner) , (Partner) , Paul Zeise (Project staff) , Leo Hendriok (Project staff) , Roman Krämer (Project staff) , (Project manager, academic)
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    Project: Transfer (Scientific Services)

  5. Functionally Graded Materials: Continuous Casting and Forming of Electric Copper Conductors
    Noomane Ben Khalifa (Project manager, academic) , (Project manager, academic) , (Project staff) , (Project staff)
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    Project: Research

View all projects

Publications

Books and anthologies

  1. Strangpressen schraubenförmiger Profile am Beispiel von Schraubenrotoren
    Noomane Ben Khalifa (Author) , 2012 Aachen , 138 p.

    Research output: Books and anthologies › Monographs › Research

View all publications

Journal contributions

  1. Mechanical performance during corrosion of magnesium alloy wires in artificial urine solution: Insights from an alloy study
    Maria Nienaber (Author) , Mengyao Liu (Author) , Margarida Pacheco (Author) , Fabian Esterl (Author) , Merle Braatz (Author) , Alexandre Barros (Author) , Rui L. Reis (Author) , Mikhail L Zheludkevich (Author) , Noomane Ben Khalifa (Author) , Sviatlana V. Lamaka (Author) , Jan Bohlen (Author) , 01.04.2026 , in: Materials Science and Engineering: A, 957 , 12 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  2. From billet to extruded band: Engineering texture and properties in AA6082 through die design and billet condition
    Maria Nienaber (Author) , Fabian Esterl (Author) , Noomane Ben Khalifa (Author) , Jan Bohlen (Author) , 01.02.2026 , in: Materials and Design, 262 , 16 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  3. Failure prediction by using a recurrent neural network in incremental sheet forming with active medium
    Sebastian Thiery (Author) , Mazhar Zein El Abdine (Author) , Jens Heger (Author) , Noomane Ben Khalifa (Author) , 01.12.2025 , in: International Journal of Material Forming, 18, 4 , 15 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  4. Processing of reactive acrylic thermoplastic resin at elevated temperatures for rapid composite and fiber metal laminate manufacturing
    Noomane Ben Khalifa (Author) , Maria Balk (Author) , Axel T. Neffe (Author) , Moritz Kruse (Author) , 01.09.2025 , in: Journal of Thermoplastic Composite Materials, 38, 9 , p. 3437-3455 , 19 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

  5. Analysis of tailored residual stress fields of deep rolled AA2024 sheets
    Dominik Pöltl (Author) , Fabian Esterl (Author) , Nikolai Kashaev (Author) , Noomane Ben Khalifa (Author) , Jonas Lehmann (Author) , 01.09.2025 , in: International Journal of Material Forming, 18, 3 , 12 p.

    Research output: Journal contributions › Journal articles › Research › peer-review

View all publications

Contributions to collected editions/anthologies

  1. Direct hot rolling as a solid-state recycling process for green sheets production
    Noomane Ben Khalifa (Author) , Mohamad El Mehtedi (Author) , Pasquale Buonadonna (Author) , Rayane El Mohtadi (Author) , Gianluca Marongiu (Author) , Francesco Aymerich (Author) , Mauro Carta (Author) , 01.01.2025 , p. 1449-1459 , 11 p.

    Research output: Contributions to collected editions/anthologies › Article in conference proceedings › Research › peer-review

  2. Comparison of different machine control modes during friction extrusion of AA2024
    Noomane Ben Khalifa (Author) , Benjamin Klusemann (Author) , Harikrishna Rana (Author) , Chang Chan (Author) , Uceu F.H. Suhuddin (Author) , 01.01.2025 , p. 772-779 , 8 p.

    Research output: Contributions to collected editions/anthologies › Article in conference proceedings › Research › peer-review

  3. Efficient Production of Nanoparticle Reinforced Magnesium Matrix Composites by High-Shear Stir Casting and Hot Extrusion
    Noomane Ben Khalifa (Author) , Milli Suchita Kujur (Author) , Hajo Dieringa (Author) , Moritz Kruse (Author) , 01.01.2025 , p. 208-215 , 8 p.

    Research output: Contributions to collected editions/anthologies › Chapter › Research › peer-review

  4. Feasibility Study of Solid-State Recycling through Direct Hot Rolling of AA5754 Aluminum Chips for Automotive Applications
    Noomane Ben Khalifa (Author) , Mohamad El Mehtedi (Author) , Pasquale Buonadonna (Author) , Rayane El Mohtadi (Author) , Gabriela Loi (Author) , Francesco Aymerich (Author) , Mauro Carta (Author) , 01.10.2024 , p. 3-12 , 10 p.

    Research output: Contributions to collected editions/anthologies › Chapter › Research › peer-review

  5. Neural network-based estimation and compensation of friction for enhanced deep drawing process control
    Sebastian Thiery (Author) , Mazhar Zein El Abdine (Author) , Jens Heger (Author) , Noomane Ben Khalifa (Author) , 15.05.2024 Millersville , p. 1462-1471 , 10 p.

    Research output: Contributions to collected editions/anthologies › Article in conference proceedings › Research › peer-review

View all publications

Activities

  1. Novel Magnesium Nanocomposite for Wire Arc Directed Energy Deposition
    Hajo Dieringa (Coauthor) , Maria Nienaber (Coauthor) , Danai Giannopoulou (Coauthor) , Jan Bohlen (Coauthor) , Noomane Ben Khalifa (Coauthor) , T. Klein (Coauthor) , S. Gneiger (Coauthor)
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    Activity: Conference Presentations › Research

  2. Process window for thin magnesium wires in dieless wire drawing
    Merle Braatz (Speaker) , Jan Bohlen (Coauthor) , Noomane Ben Khalifa (Coauthor)
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    Activity: Conference Presentations › Research

  3. Innovative Umformverfahren und Werkstoffe für den Leichtbau
    Noomane Ben Khalifa (Speaker)

    Activity: Conference Presentations › Research

  4. Microstructure Development of Magnesium Alloys AZ31 and AZ80 Due to Temperature Evolution during Direct Extrusion
    Jonas Isakovic (Speaker) , Jan Bohlen (Speaker) , Noomane Ben Khalifa (Speaker) , K. U. Kainer (Speaker)
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    Activity: Conference Presentations › Research

View all activities

Courses

Manufacturing Technology 1
Noomane Ben Khalifa
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Grundlagen Produktions- und Fertigungstechniken
Next appointment:
Monday, 2026-04-27 at 10:00
Room: C 14.027 Seminarraum
Materials & Engineering
Noomane Ben Khalifa
⌄
Ablauf der Veranstaltung:
Es werden Forschungsthemen aus verschiedenen Gebieten analysiert und jede Gruppe sucht sich eine Forschungsarbeit aus (es können Abschlussberichte von Projekten, Doktorarbeiten oder Keynote-Papiere sein), die in der Gruppe analysiert und recherchiert wird und dann im Rahmen einer Präsentation allen vorgestellt wird. Wie die Themen recherchiert und ausgewählt werden, stellen wir Ihnen in der ersten Veranstaltung am 02.04.2024 vor.

Inhalt:
Die Vorlesung Materials & Engineering thematisiert die Zusammenhänge zwischen Werkstoffen, deren Eigenschaften und Einsatzmöglichkeiten, sowie den relevanten Fertigungstechnologien. Aufgrund immer höherer Lasten und Ansprüche an die Ressourceneffizienz wird die Optimierung der Werkstoffeigenschaften durch die Verarbeitung, sowie eine zielgerichtete Abfolge der Fertigungsschritte bei der Bauteilherstellung immer wichtiger. Im Hinblick auf die Auswahl eines geeigneten Werkstoffes für eine bestimmte Anwendung müssen daher die notwendigen und geeigneten Fertigungstechnologien berücksichtigt werden. Um die Auswirkungen bestimmter Fertigungsmethoden auf die Werkstoffe zu vermitteln werden im Rahmen dieser Vorlesung Themen der Werkstoff- und Fertigungstechnik kombiniert gelehrt. Darüber hinaus werden die Belastung und Schädigungsmechanismen im Einsatz, sowie deren Analyse und Möglichkeiten der Lebensdauerverlängerung diskutiert.
Spezifische Beispiele geben Einblicke in die Anforderungen, Werkstoffe und Fertigungsrouten für real existierende Bauteile.

Ziel der Vorlesung ist die Befähigung der Teilnehmer, eine grundlegende Auswahl von Werkstoffen und Fertigungsschritten für technische Bauteile, unter Berücksichtigung der zu erwartenden Belastung im Einsatz, selbstständig vornehmen zu können.
Next appointment:
Tuesday, 2026-04-28 at 08:15
Room: C 12.105 Seminarraum